Injection Molding


Injection molding is a manufacturing process for producing parts by injecting molten material into a mold. At Blackbourn Solutions, we utilize “Group” plastic injection molds which produce a set of parts similar in size that are molded at the same time, in the same quantities, from the same material and color. A combination of this method, our in-house die & tool department and our in-house engineering team provides opportunity to reduce tooling cost, set ups, and product cost.   
Markets served are medical, pharmadeutical, healthcare, safety, electronic, retail, industrial, automotive, manufacturing, construction, agriculture, sporting, cosmetic, and more. Contact us for more information on how we could work with you on your next Injection Molding project.
Specifications and Equipment:Polypropylene, polystyrene, acetal, polycarbonate, polyethylene70-400 Ton CapacityEquipment: Injection Molding Equipment250,000 Sq. Ft. Facility

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Injection Molding

Propane Tank Monitor Case

OBJECTIVE: To protect the LTE cellular tank monitor from the elements to ensure continued operation and life of monitor.
SOLUTION: The cover needed to be designed to be durable to protect the LTE Cellular Tank monitor from the elements to ensure continued operation to prevent run-outs that risk frozen pipes and pilot lighting exposure and inefficient afterhours deliveries. The case used the strength of Poly Carbonate combined with UV inhibitor for best performance in the outdoor arena. Design and Prototype was developed with collaboration of in-house engineering team. UV Grey Poly Carbonate cover was produced by injection molding.  
PROCESSES: Engineering Design, Tool & Die, Prototype, Injection Molding, Carton and Ship.
SUBSTRATES: UV Grey Poly Carbonate